Saunders offers custom electronics manufacturing solutions to help solve design engineers’ biggest challenges.

We specialize in custom-cut tape solutions and converting services to help manufacturers create custom electronics parts and products. From appliances to wearable devices, we help solve engineering challenges with custom bonding solutions, EMI/RFI shielding materials, water resistance and thermal management solutions, and much more. We use our adaptable converting processes and materials knowledge to meet the needs of any project. We can also provide rapid prototyping at low minimum order quantities. With decades of industry experience and a team of solution-focused engineers and materials experts, we help electronics manufacturers make every project a success.

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Electronics Solutions

Bonding & Joining

Achieve strong bond strength without adding significant weight to electronics components with custom cut tapes and pressure-sensitive adhesives. Double-sided tapes, 3M VHB tape and other adhesives are ideally suited to join substrates with low surface energy and can help speed up production and create a more consistent product finish. We have experience developing custom bonding solutions for cell phones, medical devices and many more electronics applications.

EMI/RFI Shielding

Protect critical electrical components with EMI and RFI shielding materials that can be custom cut to meet any need. We offer EMI gaskets and RFI gaskets, copper and aluminum foils, conductive tapes and foams, and other EMI/RFI shielding materials that are lightweight and customizable to fit in small devices.

Thermal Management

Prevent thermal runaway and achieve thermal management requirements with fully customized thermal tapes and thermal interface materials (TIMs). We can create a custom cut tape solution that is designed to dissipate heat away from power transistors and microprocessors to the ambient environment and reflect or insulate heat.

Printed Circuit Boards

Complex laminating and bonding solutions for printed circuit boards help prevent plating undercutting and allow components to withstand chemical contact, resist temperatures and last through many operating cycles.

Sound Dampening & Vibration Management

Saunders customized die-cut components uses highly engineered materials, formulated for sound dampening and vibration control. Many electronic devices produce excessive amounts of noise and vibration as they operate, which can cause damage to sensitive electronic components, leading to product failure. Saunders’ engineers use only the latest sound and vibration damping materials, cut to your specific needs to decrease sound and vibration in sensitive electronics.

Clear Labeling

Enhance the user experience with clearly labeled products or speed up assembly time with labeling solutions that make component identification fast and easy.

Electronics Manufacturing Materials

We supply electronics manufacturers with a wide range of converted tapes, foams, foils and other adhesive materials. We work with these materials on a daily basis and have the experience and equipment to achieve tight tolerances, even for dimensions that are considered unmachinable with conventional tooling. Because Saunders is a division of R.S. Hughes Co., and because we are a Preferred 3M Converter, we have unique access to some of the most sought-after materials in the industry.

Commonly used materials for electronics applications that we work with include:

  • Double Sided Tapes
  • VHB Tapes
  • Thermal Tapes
  • Copper Foil Tapes
  • Vinyl Electrical Tapes
  • Electroplating Tapes
  • Aluminum Foil Tapes
  • Heat Seal Tapes
  • Release Liners
  • Adhesive Foam – VHB – UHB
  • Urethane – Poly – Ester – Ether
  • Polyethylene – PE Foam
  • Silicone Foam Tapes
  • Neoprene Foam
  • Vinyl – PVC – Nitrile
  • EVA Foam
  • Blended Neoprene EPDM Foam

Why choose Saunders for your next custom electronics manufacturing project?

Manufacturers and suppliers trust Saunders because of our precision, experience and unparalleled service. We treat your business like our own and use our wealth of knowledge to deliver projects on-time and precisely to spec. When you partner with Saunders for your electronics manufacturing solutions, you get:

  • Knowledgeable People

    A deeply experienced staff with a comprehensive understanding of materials and electronics applications.

  • Precision Converting

    We can maintain tight tolerances for a range of materials through highly precise tape converting services.

  • Commitment to Excellence

    A team that prioritizes customer satisfaction through on-time delivery and exceptional service.

Saunders is a 3M Preferred Converter

We are a proud converter partner for 3M. That means you can rest assured that Saunders has the materials expertise and engineering chops to handle any challenge in the world of foams, tapes and more.

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